Oct 26, 2015· The reac tion products leave the kiln as a black nodular material, clinker. The clinker is finally interground with a small proportion of gypsum (to control the rate of hydration) yielding a fine product which is cement. Cement Plant Operations Handbook 1 . 2 Cement Plant Operations Handbook

Handbook on Cement Plant Design Ebook download as PDF File (pdf), Text, with rotary kiln and grate cooler formed the heart of the cement plant and ''dry, Chat Online Rotary kiln Wikipedia, the free .

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Wet process kilns. The original rotary cement kilns were called 'wet process' kilns. In their basic form they were relatively simple compared with modern developments. The raw meal was supplied at ambient temperature in the form of a slurry. A wet process kiln may be up to 200m long and 6m in diameter.

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Cement Plant Operations Handbook: For Dry ... diameter discharge dust collector effective efficiency emissions engineering entrained equipment ettringite exhaust gas Figure flame freelime fuel fuel/air mixing grindability grinding gypsum heat transfer hydration ID fan increase involves kcal/kg kiln exhaust kiln feed kiln shell limestone ...

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This unique handbook contains the most essential engineering formulas used in the cement manufacturing process. All formulas are presented in both English and metric systems of units. Examples are given to familiarize the reader with the usefulness of these formulas.

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Burning Process. In modem systems of cement manufacture, the retention time of the material in the kiln is 30 to 40 minutes, of which the major part is in the burning zone. The temperature of the material increases rapidly from 850°C to 1250°C to 1300°C, at which temperature clinker melt is formed.

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The manufacture of cement clinker. This is called clinker. The hot clinker next falls into a cooler which recovers most of its heat, and cools the clinker to around 100 °C, at which temperature it can be conveniently conveyed to storage. The cement kiln system is .